Chemical Dilution Systems
Powell Dilution Systems are designed for the continuous diluting and blending
of multiple streams of feedstock. Precise control provides accurate and repeatable
results even when blending complex recipes. Systems can be operated to
produce specific batch quantities or operated continuously based on demand.
Tank truck loading and bottling line head tank filling are other frequent applications
for dilution systems.
Dilution Systems can vary in size from compact freestanding systems to skid
mounted systems with integrated heat exchangers.
Production capacities can range from several gallons per minute to several hundred
gallons per minute of product.
Systems can operate based on volume measurement. For increased accuracy
and repeatability, mass flow & density measurements are used.
Materials of construction are project and chemical specific and may (for example) include socket welded polyethylene pipe, threaded
carbon steel pipe, 150# flanged Teflon lined steel pipe, or butt welded 316 stainless
An Allen-Bradley control system is supplied with a color screen display for the HMI (Human Machine Interface) for an operator to view critical process data. This information can be easily networked to other Powell equipment control systems using a number of common protocols.
A variety of control system alarms are provided to ensure product quality is not
compromised due to a low flow condition.
Pressure & Flow Instrumentation, Control Valves and Heat Exchangers can be provided
from a variety of manufacturers to meet your existing plant specifications.
Upon request, Powell can supply a broadband or telephone modem as part of the control
system allowing Powell remote access for programming upgrades when needed.
Complete dilution system packages can include raw material supply pumps, motor starters,
cooling water systems, network communications, and automation for multiple storage
tanks including guided radar level gauges and automated fill valves. This optional
remote mounted equipment, when combined with Powell’s advance programming techniques,
allows for uninterrupted product flow.
Powell Dilution Systems are shipped fully assembled and programmed after being electrically tested
and hydrostatically tested with water by Powell craftsman at our facility.
A comprehensive Operation & Maintenance manual is provided and includes complete electrical prints and programming logic.
On-site technical assistance is available upon request for start up and operator
training or for performing scheduled preventive maintenance and calibration. Additional
charges apply for these services. Contact Powell for details.
Dilution Systems are designed for use with various chemicals including but not limited to:
Dilution System Features:
- A fully assembled, skid-mounted system complete with controls, piping, and valves.
- Multiple stream blending with automatic shutdown from loss of raw materials or dilution
- A repeatable final product allows tight product specifications and reduces loss
of raw materials.
Powell Dilution System pricing starts at $55,000.00 US dollars.
The pricing varies based on total flow rate, materials of construction, specific
instrumentation required, heat load, and final design that may include optional
equipment such as pumps, motor starters, and tank level controls.
Call or email Powell today to discuss your project requirements and to obtain a price proposal for your dilution system.