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Powell Continuous Chemical Blending & Dilution Systems
The Powell Chemical Blending & Dilution Systems are designed for the continuous
blending or diluting of multiple streams of feedstock. Precise control provides
accurate and repeatable results even when blending complex recipes. Dilution systems
can be operated to produce specific batch quantities or operated continuously based
on demand.
Tank truck loading and bottling line head tank filling are other frequent applications
for Powell dilution systems.
Powell Dilution Systems can vary in size from compact freestanding systems to skid
mounted systems with integrated heat exchangers.
Production capacities can range from several gallons per minute to several hundred
gallons per minute of diluted product.
Dilution systems can operate based on volume measurement. For increased accuracy
and repeatability, mass flow & density measurement are used.
Materials of construction are project and chemical specific and may include threaded
carbon steel pipe, 150# flanged Teflon lined steel pipe or butt welded 316 stainless
steel pipe as examples.
An Allen-Bradley control system is supplied with a color screen display for the
HMI (Human Machine Interface) for an operator to view critical process data. This
information can be easily networked to other Powell equipment control systems using
a number of common protocols.
A variety of control system alarms are provided to ensure product quality is not compromised
due to a low flow condition.
Pressure & Flow Instrumentation, Control Valves and Heat Exchangers can be provided
from a variety of manufacturers to meet your existing plant specifications.
Upon request, Powell can supply a broadband or telephone modem as part of the control
system allowing Powell remote access for programming upgrades when needed.
Complete dilution system packages can include raw material supply pumps, motor starters,
cooling water systems, network communications and automation for multiple storage
tanks including guided radar level gauges and automated fill valves. This optional
remote mounted equipment when combined with Powell’s advance programming techniques
allows for uninterrupted product flow.
Powell Dilution Systems are shipped fully assembled and programmed after being electrically
and hydrostatically tested by Powell craftsman at our facility.
A comprehensive Operation & Maintenance manual is provided and includes complete
electrical prints and programming logic.
On-site technical assistance is available upon request for start up and operator
training or for performing scheduled preventive maintenance and calibration. Additional
charges apply for these services. Contact Powell for details.
Powell Dilution Systems are designed for use with various chemicals including but
not limited to:
Typical Pricing
Powell Dilution System pricing starts at $ 55,000.00 US dollars.
The pricing varies based on total flow rate, materials of construction, specific
instrumentation required, heat load, and final design that may include optional
equipment such as pumps, motor starters and tank level controls.
To obtain a price proposal for your dilution system,
call or email a Powell representative today to discuss your project requirements.
Powell Continuous Dilution System:
- A fully assembled, skid-mounted system complete with controls, piping, and valves.
- Multiple stream blending with automatic shutdown from loss of raw materials or dilution
error.
- A repeatable final product allows tight product specifications and reduces loss
of raw materials.